Showing posts with label woodworking projects. Show all posts
Showing posts with label woodworking projects. Show all posts

Sunday, November 25, 2012

Once Upon a Window Seat, Part IV: The Final Chapter

Catch up on the project with Part IPart II and Part III.


The mostly finished window seat and book cases.
Building a window seat and book cases in our living room proved to be challenging, but the work wasn't over after the last board was fastened and the last cabinet door hung. I wanted the wood to complement the other dark woods in the room. Woods that are likely to remain, such as the mahogany china cabinet, antique piano and foyer doors. 


This piano is probably the oldest thing that I own. 


One thing that breaks my heart about this house is that the old, original parquet floor in the foyer only comes part of the way into the living room. Oh, to have parquet throughout the house!

I used oil-based stain because it has a longer working time than water-based. With pine, you never can tell how stain will absorb, so I wanted something that I could work into the wood really well. I chose antique walnut, which is the same stain that I used on the foyer doors. It also complements the piano and china cabinet. Wearing rubber gloves is a must when working with stain, especially if you're covering a lot of ground.  

Find an old rag that you don't mind sacrificing, and rub the stain into the wood really well. When you wipe off the excess, work in the same direction as the wood grain to avoid dark streaks. 

Smaller cabinet door for under the window seat.
The trim around the cabinet doors doesn't match the plywood perfectly because they're different species with different levels of porosity and wood grain. Once I wiped on polyurethane after the stain was set, the colors turned richer and the differences became less noticeable. Although we hadn't painted the room yet, I taped off the walls around the cabinets to protect them from stain.

Although I knew better, I used masking tape to tape off the cabinet. It peeled off some of the paint primer on the walls. If you try this at home, do yourself a favor and use painter's tape.

After staining, I installed the cabinet hardware. Prefab cabinets come with pre-drilled holes for hardware. When you build your own, you have to figure out where the hardware goes. 

First, I measured the distance between bolt openings on the door handles. They're usually somewhat standard, but measuring helps avoid major screw ups. I marked the edge of the cabinet door to show where the handle should fit.  

Sometimes it's easier to measure from the 1-inch mark than from the end of the tape.


Tiny silver marks on the door from a washable marker help with alignment.


Finding the width of the trim helps you find the center where the handles should fit.
Speed Squares are such amazing little tools. So simple, but they help you keep everything straight. 


Speed Squares have a perfect 90-degree angle, which keeps things straight as long as the edge of the board is also straight.


To the extent possible, keep the drill bit horizontal to the plane of the cabinet door. If the bolt holes are tilted, the bolts won't align with the door handles.


Slip the bolts through the back side of the door and into the handles, and tighten them until the handle fits snug against the door. 
After installing the hardware, there was one more thing left to do. I deliberately left the back wall of the book shelves bare because I wanted to decoupage pages from old books. 

I cut out certain paged and pasted them on the wall with thinned wood glue and a sponge paintbrush. It's like going back to kindergarten craft time, except that nobody tells you not to eat the paste (Don't eat the paste!). The only rules that I discovered are that thinning the glue with water makes it easier to spread, but thinning it too much can warp the pages. 


This is my Edgar Allan Poe section when I'd just started the job. 



Lime green flip flops aren't mandatory. 

We ran out of time because company was arriving, so I had to put the remainder of decoupaging on pause. I do that a lot, putting off projects. 


A bit of advice for decoupaging. Cover the surface with pages that aren't special before layering on the pages that you want to see. That way, you won't have to cut and trim and cuss to make the pages fit the way you want them to. I trimmed and cussed a bit. 


Besides finishing the back walls, there are two more things that have to be done. I still need to finish sewing the bench cushion cover, and I want to install a plant shelf between the two book cases. Mr. V. and I found two of these brackets at a little antique shop, and they will fit under the left and right ends of the shelf. 

$20 for a pair of these. Not too shabby. 
It will look a little something like this, except that I'll fasten them to the cabinets so that Mr. V. doesn't have to hold them forever. 

He isn't crazy about modeling for me.
All in all, I would call this project an official success. The bench seat is so sturdy that I can walk on it without any bends or creaks, and the cabinets are so sound that I think that's where I'll hide next tornado season. 

Building a custom cabinet takes a lot of planning, flexibility and compromise, especially in an old house where nothing is square.  But that's also part of the fun. You can customize it any way that you like. As long as the structure is sound, anything goes. 


XOXO

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Saturday, October 20, 2012

Once Upon a Window Seat, Part II

Other installments of this project are found at these links: Part I , Part III and Part IV.

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After the first day of construction on the window seat and book cases, we realized that we were in for a lot more work than we’d planned for. That’s ok, because my vision was spurring me on. Mr. Vagabond was spurred on by copious amounts of tequila. 



We had planned to build a hinged lid for the window seat, which would allow us to use the space underneath for storage. Unfortunately, we couldn’t find a single 1 x 12 at Lowe’s that wasn’t twisted or bowed or otherwise skewed. This was a problem. We stabilized the underside of the 1 x 12 boards by framing them out with 2 x 4s, but that didn’t help. One end of the bench top remained determined to stand proud of the base by at least 1 1/2 inches. We had to nail the boards to the frame, and we didn’t get a hinged lid. But we worked around that later. 

That's Pepsi in the water bottle. I do weird things like that. 


After we nailed down the boards for the seat, we started building the book cases on top of the two cabinets. This was a very simple design. Each book case consisted of two 1 x 12s for the sides of the cabinets, two 2 x 2s mounted to the ceiling across the top (mounted furniture-grade plywood on the 2 x 2s later), and then a series of 2 x 2s nailed to the back wall and interior sides of the book cases. The 2 x 2s were cleats, which we used to support the shelves. The book case on the left has shelves that are about 20 inches apart. The book case on the right has shelves that are closer together. 



The bottom and top of each book case was fashioned from supports and furniture-grade plywood. The plywood had a much nicer grain than the 1 x 12s, so I wanted as much of the plywood to show as possible. 



I fastened the plywood to the supporting boards with finishing nails. As you can see, I marked off where I wanted the bottom shelf to stop, and I cut my supporting boards and plywood to fit. After everything was installed, I countersunk all of the finishing nails because I planned to stain the whole built-in instead of painting it. 



This is how I take measurements around here -- on anything that is handy! A scrap of 2 x 4...


Or on the back side of an old boarding pass! 


I wish I were heading to Utah again right now. *sigh*



And this is the circular saw that I use when I absolutely, positively need my cut to be straight as an arrow. I use the old Black & Decker that my dad gave to me. I have several other circular saws, but this one is Old Reliable. 



And this is what happens when I use my dad’s saw. A perfect cut for a perfect fit  :-)



Finally we started to make the kind of progress that lets you stand back and smile for a minute. The shelves were in, the bottom of the book case was mounted and the trim around the front was turning out beautifully.



Just look at those beautiful mitered cuts. Those were courtesy of our basic Delta miter saw. 



We did have a slight issue with the plywood on the sides of the book cases. I’m not naming names, but someone installed it with the grain running left-to-right instead of up and down. I found this scene when I woke on one of the numerous mornings of the project. It wasn’t easy to pry off, lemme tell ya. And I was running out of plywood, so I had to cut the replacements perfectly. 



At the end of the first week, this is what we’d accomplished. 



We had some weird configurations here and there, due mostly to being sick and tired of running to Lowe’s, but it was turning out just great. We figure that the next time tornado season rolls though east Tennessee, we’re camping out inside one of these cabinets. The house might fall, but this thing isn’t going anywhere. 

Next week, my idea of “premium lumber” is really challenged. 

P.S.  I really need to start keeping my work spaces tidier! 


XOXO

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